V5-1000A 5-axis machining center

Okwu mmalite:


Nkọwa ngwaahịa

Mkpado ngwaahịa

onyonyo2

Ebe a na-eji arụ ọrụ kwụ ọtọ nke ise

The V5-1000A ise-axis machining center adopts a kwụsiri ike mechiri emechi gantry Ọdịdị na-onwem na a ọkọlọtọ electric spindle, a abụọ-axis kpọmkwem-drive CNC turntable na a kehoraizin yinye servo ngwá ọrụ magazin. Ọ nwere ike ịghọta ngwa ngwa dị elu, nkenke dị elu, na ịrụ ọrụ nke ọma nke akụkụ dị mgbagwoju anya. A na-eji ya eme ihe ọhụrụ n'ichepụta ụgbọ ala ume, ikuku integral blisks, uzuoku turbine impellers, ebu na ngwaahịa ndị ọzọ.

1. N'ozuzu nhazi nke igwe

onyonyo3

Ebe V5-1000A na-arụ ọrụ ise-axis na-anabata usoro gantry kwụsiri ike, a na-edozi kọlụm na ntọala ahụ, ọkụ ahụ na-aga ogologo oge n'akụkụ kọlụm (Y direction), efere slide ahụ na-aga n'akụkụ n'akụkụ okporo osisi (X direction), na isi ihe na-aga n'ihu kwụ ọtọ n'akụkụ efere slide (ntụziaka Z) . Ebe a na-arụ ọrụ na-anakwere ihe eji arụ ọrụ ozugbo na-akwọ ụgbọala, yana ihe ngosi arụmọrụ dị iche iche eruola ọkwa dị elu nke mba ụwa.

onyonyo4
onyonyo5

2. Usoro nri
The X, Y, Z axes na-anakwere ultra-high rigidity, ntuziaka ndị na-ahụ maka ahịrị elu dị elu na skru bọọlụ na-arụ ọrụ dị elu, na-enwe esemokwu dị ala na static, mmetụta dị elu, ịma jijiji dị ala na nnukwu ọsọ, enweghị mgbaka na obere ọsọ, nnukwu ọnọdụ. izi ezi, yana ezigbo arụmọrụ servo mbanye.
X, Y, Z axis servo Motors jikọtara ya na skru bọọlụ dị elu site na ndị na-ebelata ihe ziri ezi, na-enye nri na-agbanwe agbanwe, ọnọdụ ziri ezi na oke nnyefe dị elu.
Moto Z-axis servo nwere ọrụ breeki. N'ihe banyere ọdịda ike, ọ nwere ike ijide breeki na-akpaghị aka iji jide ogwe aka nke moto nke ọma ka ọ ghara ịtụgharị, nke na-ekere òkè na nchekwa nchekwa.
3. Igwe ọkụ eletrik
Mkpanaka moto ahụ na-anakwere spindle moto BT50 mebere onwe ya (HSKA100 moto spindle bụ nhọrọ), na njedebe nwere mgbanaka ịgbasa mgbanaka iji mee ka ngwa ahụ dị jụụ. Ọ nwere uru nke elu na-agba, elu nkenke, elu ike nzaghachi, wdg, na ike na-aghọta stepless ọsọ iwu, wuru na-elu-nkenke encoder, nwere ike nweta directional ziri ezi nkwụsị na isiike ọpịpị.

onyonyo6
onyonyo7

4. Turntable
Igwe igwe eji eme ihe n'onwe ya mebere ya nwere ihe ngbanwe zuru oke zuru oke ma na-ajụ oyi site na igwe nju oyi na-ekpo ọkụ mgbe niile. Ọ nwere uru nke ịdị elu dị elu, nkenke dị elu, na nzaghachi dị elu. The worktable na-anabata 5-18mm radial T-oghere, na ikike ibu bụ 2000kg (kesaa nke ọma)

onyonyo8
onyonyo9

5. Magazin ngwá ọrụ
Magazin ngwá ọrụ na-anabata akwụkwọ akụkọ servo tool BT50 kwụ ọtọ, nke nwere ike ịnabata ngwaọrụ 30.

onyonyo10

6. Usoro nzaghachi akaghị emechi nke ọma
X, Y, Z linear axes nwere HEIDENHAIN LC195S zuru oke grating ọchịchị; A na-eji tebụl rotary A na C nwere HEIDENHAIN RCN2310 ihe ntinye ọnụ ahịa ọnụ ahịa zuru oke iji ghọta nzaghachi mechiri emechi zuru oke nke axes nri 5, na-ahụ na igwe ahụ nwere nkenke ziri ezi na njigide dị elu.

onyonyo11
onyonyo12

7. Igwe oyi na usoro pneumatic
Ejikọtara ya na nnukwu mgbapụta jụrụ oyi na tank mmiri iji nye ntụ oyi zuru oke maka ngwaọrụ na ihe eji arụ ọrụ. A na-eji oghere dị jụụ mee ka ihu isi ihe dị jụụ, nke M koodu ma ọ bụ ogwe njikwa nwere ike ịchịkwa.
Ejiri ya na igwe nju oyi maka oyi na-ekpo ọkụ mgbe niile, iji hụ na spindle eletrik na ntụgharị mbanye ozugbo na-arụ ọrụ nke ọma ma nwee ike ịrụ ọrụ nke ọma ruo ogologo oge.
Usoro pneumatic na-anabata ihe ndị pneumatic maka nzacha, ma ghọta ọrụ nke nhicha na ịfụ oghere taper nke spindle, na-echebe akara ikuku nke eriri spindle, na ịfụ na ihicha onye na-achị grating.
8. Centralized lubrication usoro
Ihe mgbochi mmịfe nke okporo ụzọ ntuziaka na aku nke ịghasa bọọlụ niile bụ mmanụ dị mkpa na-ete mmanụ, a na-enye mmanye ahụ mgbe niile na ọnụọgụ iji hụ na izi ezi na nkwụsi ike nke ịghasa bọọlụ na okporo ụzọ ntuziaka.
9. Usoro mmanu mmanu mmanụ na gas
Eji ngwaọrụ mmanu mmanụ na gas dị na mbata, nke nwere ike ịgbanye mmanụ ọkụ ma mee ka ọ dị jụụ. Ihe mmetụta ahụ nwere ike inye mkpu mkpuchi mmanye na-adịghị mma, nke nwere ike hụ na spindle nwere ike ịrụ ọrụ nke ọma na nnukwu ọsọ ruo ogologo oge.
10. Workpiece nha usoro
Ejiri igwe ahụ nwere nyocha redio Renishaw RMP60, ejiri ya na onye na-anata RMI, ugboro ugboro na-arụ ọrụ bụ 2400 MHz ruo 2483.5 MHz, nha otu ụzọ nkwughachi bụ ihe na-erughị ma ọ bụ nhata 1um (480mm / min ọsọ nha, na-eji a 50mm stylus), na ọdabara na-arụ ọrụ okpomọkụ bụ 5°C ka 55°C.

onyonyo13
onyonyo14

11. Usoro ihe eji eme ihe
Ejiri igwe na-arụ ọrụ ihe nrụpụta laser Renishaw NC4, nkwughachi nha bụ ± 0.1um, yana okpomọkụ na-arụ ọrụ bụ 5 ° C ruo 50 ° C.

onyonyo15

12. Ọrụ nhazi nhazi nkenke ise-axis
Ejiri igwe a nwere Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, jikọtara ya na sistemu nha workpiece RMP60, na-enyere ndị ọrụ igwe aka ịlele ọnọdụ axes rotary ngwa ngwa ma chọpụta nsogbu kpatara mgbanwe ọnọdụ okpomọkụ na iru mmiri, mgbaka igwe ma ọ bụ iyi akwa. nsogbu, nwere ike gbanwee ngwa ngwa na chọta nlele arụmọrụ, benchmark na nyochaa ka igwe mgbagwoju anya si agbanwe ka oge na-aga.

onyonyo16

13. nchekwa igwe

Igwe ahụ na-anabata mkpuchi mkpuchi zuru oke nke na-ezute ụkpụrụ nchekwa iji gbochie ịgbasa oyi na ibe, hụ na ọrụ nchekwa dị, ma nwee ọdịdị mara mma. Ntụziaka X nke igwe ahụ nwere mkpuchi mkpuchi mkpuchi, nke nwere ike ichebe ụgbọ okporo ígwè na nkedo bọọlụ nke ọma.

14. ọnọdụ igwe na-arụ ọrụ

(1) Ike ọkọnọ: 380V± 10% 50HZ± 1HZ atọ na-agbanwe agbanwe ugbu a

(2) Ọnọdụ okpomọkụ: 5℃-40℃

(3) Okpomọkụ kacha mma: 20℃±2℃

(4) iru mmiri dị ala: 20-75%

(5) Nrụgide ikuku ikuku: 6± 1 mmanya

(6) Ikuku isi iyi: 500 L / min

15. Ọrụ mmeghe nke usoro CNC

Siemens 840Dsl.730 CNC nhazi usoro

Ihe

 

Aha

 

Okwu

 

Ọrụ sistemu Opekempe pulse dakọtara Linear axis 0.001 mm, rotary axis 0.001°
Ọnụego nri kwa nkeji/mgbanwe  
Nri na ụzọ ngwa ngwa  
Nri gafere 0 ~ 120%  
Oke ọsọ Spindle  
Spindle mbelata ọsọ ọsọ mgbe niile  
Spindle nlekota  
Spindle gafere 50 ~ 120%  
Ngosipụta ọsọ spindle  
FRAME Chọpụta mgbanwe usoro nhazi na igwe bevel
Ngbanwe usoro nha ozugbo / na-apụtaghị ìhè  
Ọrụ anya n'ihu ma ọ bụ ọrụ anya n'ihu  
Nkwụghachi ụgwọ njehie screw screw  
Nkwụghachi mperi Sistemu atụ  
Nkwụghachi mperi mperi anọ  
Nkwụghachi azụ azụ  
Njikwa ngwá ọrụ  
Nhazi ngwaike Ọnụọgụ anyụike njikwa X, Y, Z, A, C axe nchikota ise na otu axis isi
Njikwa ọnụ ọgụgụ nke axes n'otu oge X, Y, Z, A, C njikọ axis ise
aha axis X, Y, Z, A, C, SP
nyochaa Ngosipụta LCD agba 15 inch, ederede na China/Bekee
Ogwe ọrụ OP015 ahụigodo CNC zuru oke
interface nkwurịta okwu mmadụ-igwe Nhazi ọkọlọtọ TCU
Igwe njikwa igwe SINUMERIK MCP 483C PN akara njikwa, igodo igwe 50 nwere LED, yana PROFINET, interface Ethernet Industrial
Ngalaba na-arụ ọrụ ejiri aka  
Ọkọlọtọ ahụigodo interface  
Ethernet interface Ejikọtara na NCU (ọrụ ịkparịta ụka n'ụlọ ọrụ mepere emepe)
USB ọdụ ụgbọ mmiri 3 x 0.5 USB agbakwunyere na TCU
Mmemme PLC PLC317-3PN/DP
Ọrụ interpolation Nkwụsịtụ nri  
ịcha eri  
Ịcha n'out oge  
Ntinye ahịrị ahịrị nchikota atọ  
Mgbakwunye okirikiri abụọ na-achịkọta aka ike  
Njikọ njikọ Helical  
Ịpị aka/ịkụ aka siri ike  
mmemme Ịgba ọsọ/ịgbagharị oke  
nchịkọta akụkọ mmemme Soro ọkọlọtọ DIN66025, yana njirimara mmemme asụsụ dị elu
Mmemme zuru oke ma ọ bụ mmụba  
Onye ọrụ agbanwe agbanwe, settable  
Mmemme jumps na alaka  
nnukwu mmemme  
Hazie ntụgharị asụsụ na ntụgharị sistemụ  
Mmemme na igwe eji arụ ọrụ n'otu oge  
Ntuziaka mmemme ịlaghachi na ebe ntụaka  
Mmemme contour na mkpọ okirikiri mmemme  
Mirroring na scaling  
nhọrọ ụgbọ elu  
Sistemụ nhazi nke workpiece  
Ịkụ ala na-egwe ọka mkpọ okirikiri  
efu efu  
igbochi search  
Nchọ nọmba mmemme  
Ndezi ndabere  
nchedo mmemme  
Họrọ mmemme site na ndekọ  
Arthmetic na trigonometric ọrụ  
Ntụnyere na ezi uche arụmọrụ  
Ngwungwu ngwanrọ igwe axis ise Mgbanwe axis ise; ụgwọ ọrụ axis ise; ọrụ ntụgharị gburugburu ebe ọrụ (RTCP)
Ọrụ nchekwa nchekwa Oke mpaghara igwe nwere ike ime mmemme  
Ọrụ ule mmemme  
nkwụsị mberede  
nlekota oke software  
Nleba anya ihe nleba anya  
Nchọpụta nkukọ contour  
Nlebanya kwụ ọtọ  
nlekota ebe  
nlekota ngwa ngwa  
Nhazi mmachi mpaghara  
oke torque  
Ọrụ nchekwa sekit nleba anya elekere, ekpo oke ọkụ, batrị, voltaji, ebe nchekwa, mgba ọkụ oke, nlekota fan  
Usoro ọrụ Akpaaka  
JOG (akwụkwọ ntuziaka).  
Ọrụ aka wheel  
Ntinye data ntuziaka MDA  
Nyocha NC na PLC nwere ihe ngosi ederede, nchekwa ihuenyo  
ọrụ na ngosi Ngosipụta ọrụ nyocha onwe onye Gụnyere ọnọdụ REF, ọnọdụ agbakwunyere (x1, x10, x100)
Ngosipụta ọnọdụ dị ugbu a  
Ngosipụta eserese  
ngosi mmemme  
ngosi njehie mmemme  
Ngosipụta njehie ọrụ  
Ngosipụta ọsọ igbupu n'ezie  
Ngosipụta menu nke Chinese na Bekee  
Ngosipụta ozi mkpu  
Otutu tent nke M-koodu ntụziaka tent  
Kwado mbufe data ụgbọ ala PROFINET  
nkwukọrịta data USB ọdụ ụgbọ mmiri A na-akwado data NC, data PLC na mmemme na diski U maka ntinye na data mmepụta
Nyefe data Ethernet Site na interface Ethernet

 Isi oke

Ihe Nkọwapụta Nkeji
oche ọrụ

 

 

arụ ọrụ oche size φ1000×800 mm
ikike kacha ibu 2000 kg
T-oghere nha 5×18 个 ×mm
nhazi

oke

 

 

 

 

 

Akụkụ X 1150 mm
Y axis 1300 mm
Axis Z 900 mm
A-axis -150 ~ + 130 °
C axis 360 °
Anya site na njedebe spindle ihu ruo na tebụl ọrụ Oke 1080 mm
Min 180 mm
 

Spindle

 

 

 

oghere cone BT50  
Enyere ọsọ ọsọ 1500 r/min
kacha ọsọ 10000
Mmepụta torque S1/S6 191/236 Nm
Spindle moto ike S1/S6 30/37 kW
 

Axis

 

 

 

 

 

 

 

 

 

gaa ngwa ngwa Akụkụ X 25 m/min
Y axis 25
Axis Z 25
Ọsọ kacha agbanwuru A-axis 15 rpm
C axis 30 rpm
X/Y/Z axis moto ike 3.1/4.4/2 kW
A/C axis moto ike 6.3 * 2 / 9.4 kW
A-axis torque kwadoro 4000×2 Nm
C axis torque kwadoro 3000 Nm
kacha ndepụta ọnụego X/Y/Z 25 m/min
A/C 15/30 rpm
 

Magazin ngwaọrụ

 

 

 

 

 

Ụdị akwụkwọ akụkọ ngwá ọrụ kehoraizin  
usoro nhọrọ ngwá ọrụ Nhọrọ ngwaọrụ kacha nso ụzọ abụọ  
Ikike magazin ngwá ọrụ 30 T
Ogologo ngwá ọrụ kachasị 400 mm
Oke ngwá ọrụ dị arọ 20 kg
Dayameta isi kacha elu juputara na mma φ125 mm
N'akụkụ ihe efu ngwá ọrụ 180 mm
 

ọnọdụ

nkenke

Ụkpụrụ isi GB/T20957.4 (ISO10791-4)  
X-axis/Y-axis/Z-axis 0.008/0.008/0.008 mm
B axis / C axis 8 ″/8″  
kwugharịa

ọnọdụ

nkenke

X-axis/Y-axis/Z-axis 0.006/0.006/0.006 mm
B axis / C axis 6″/6″  
Ibu igwe 33000 kg
ngụkọta ike eletriki 80 KVA
nha ndepụta igwe 7420×4770×4800 mm

Ndepụta nhazi

Ọkọlọtọ

 

1. Isi ihe (gụnyere isi, kọlụm, beam, efere slide, igbe spindle)

2. X, Y, Z usoro nri axis atọ
3. Crad ụdị turntable AC1000
4. Igwe ọkụ eletrik
5. Eletriki akara usoro (gụnyere eletriki kabinet, ike modul, servo modul, PLC, ọrụ panel, ngosi, aka-jide unit, electric cabinet air conditioner, wdg)
6. Usoro hydraulic
7. Usoro pneumatic
8. Centralized lubrication usoro
9. Igwe nju oyi
10. Onye na-ebu ihe mgbawa, tank mmiri, onye na-anakọta mgbawa
11. Grating na-achị
12. mkpuchi mkpuchi ụgbọ oloko
13. igwe n'ozuzu mkpuchi mkpuchi
14. Workpiece nha usoro
15. Ngwá ọrụ ntọala ngwá ọrụ
16. Ọrụ nhazi nhazi nkenke ise-axis

 

1. 1 akwụkwọ nkwado

2. Nkwakọ ngwaahịa 1 oyiri

3. 1 set nke igwe ntuziaka (electronic version)

4. igwe ndabere data 1 set (U disk)

5.840D mkpu nyocha nchọpụta akwụkwọ ntuziaka 1 set (ụdị eletrọnịkị)/828D nchọpụta nchọpụta 1 oyiri (ụdị eletrọnịkị)

6.840D ntuziaka ọrụ igwe nri 1 oyiri (ụdị eletrọnịkị)/828D ntuziaka ọrụ 1 oyiri (ụdị eletrọnịkị)

Akwụkwọ ntuziaka mmemme 840D 1 akụkụ bụ isi (ụdị eletrọnịkị) / ntuziaka mmemme 828D 1 (ụdị eletrọnị)

Ihe

Ụdị

X/Y/Z axis moto na ụgbọala

Siemens, Germany

yinye ike

German igus

ịghasa ibu

Japan NSK/NACHI

Ntuziaka Linear

Schneeberg, Germany

Magazin ngwaọrụ

Okada

onye nbelata

STOBER, Germany

mmanu mmanu nke etiti

Japan

Ịghasa bọọlụ

SHUTON, Spain

Ngwa ikuku

Japan SMC

Igwe ọkụ kabinet ikuku

China

mmiri nju oyi

China

onye na-achị grating

HEIDENHAIN, Germany

Sistemụ nlele nke workpiece

Renishaw, UK

Usoro nha ngwaọrụ

Renishaw, UK

Patrs na igwe

Nkọwapụta

Ọnụọgụ

Igwe matraasi ígwè

 

8 setịpụ

Arịlịka bolts

 

8 setịpụ

mgbanaka

M30

2 iberibe

mgbanaka

M36

2 iberibe

supenders

 

1 set

Allen igodo

10

1

Allen igodo

12

1

Allen igodo

14

1

Allen igodo

19

1

Z-axis ugwu

 

1

Mgbago axis X

 

1

Y-axis idozi

 

1

Daalụ maka Ntị gị!


  • Nke gara aga:
  • Osote:

  • Zitere anyị ozi gị:

    Dee ozi gị ebe a ziga anyị ya