V5-1000A 5-axis machining center
Ebe a na-eji arụ ọrụ kwụ ọtọ nke ise
The V5-1000A ise-axis machining center adopts a kwụsiri ike mechiri emechi gantry Ọdịdị na-onwem na a ọkọlọtọ electric spindle, a abụọ-axis kpọmkwem-drive CNC turntable na a kehoraizin yinye servo ngwá ọrụ magazin.Ọ nwere ike ịghọta ngwa ngwa dị elu, nkenke dị elu, na ịrụ ọrụ nke ọma nke akụkụ dị mgbagwoju anya.A na-eji ya eme ihe ọhụrụ n'ichepụta ụgbọ ala ume, ikuku integral blisks, uzuoku turbine impellers, ebu na ngwaahịa ndị ọzọ.
1. N'ozuzu nhazi nke igwe
Ụlọ ọrụ V5-1000A nke ise axis na-anabata usoro gantry kwụsiri ike, a na-edozi kọlụm na ntọala ahụ, ọkụ ahụ na-agagharị ogologo oge n'akụkụ kọlụm (Y direction), efere slide ahụ na-aga n'ihu n'akụkụ okporo osisi (X direction), na isi ihe na-aga n'ihu kwụ ọtọ n'akụkụ efere slide (ntụziaka Z) .The workbench nakweere ihe arụpụtara onwe ya na-arụ ọrụ ozugbo, yana ihe ngosi arụmọrụ dị iche iche eruola ọkwa dị elu nke mba ụwa.
2. Usoro nri
The X, Y, Z axes na-anakwere ultra-high rigidity, ntuziaka ndị na-ahụ maka ahịrị dị elu nke ọma na skru bọọlụ na-arụ ọrụ dị elu, yana esemokwu dị ala na nke kwụ ọtọ, mmetụta dị elu, ịma jijiji dị ala na oke ọsọ, enweghị mgbakwụnye na obere ọsọ, ọnọdụ dị elu. izi ezi, yana ezigbo arụmọrụ servo mbanye.
X, Y, Z axis servo Motors jikọtara ya na skru bọọlụ dị elu site na ndị na-ebelata ihe ziri ezi, na-enye nri na-agbanwe agbanwe, ọnọdụ ziri ezi na oke nnyefe dị elu.
Moto Z-axis servo nwere ọrụ breeki.N'ihe banyere ọdịda ike, ọ nwere ike ijide breeki na-akpaghị aka iji jide ogwe aka nke moto nke ọma ka ọ ghara ịtụgharị, nke na-ekere òkè na nchekwa nchekwa.
3. Igwe ọkụ eletrik
Mkpanaka moto ahụ na-anakwere spindle moto BT50 mebere onwe ya (HSKA100 moto spindle bụ nhọrọ), na njedebe nwere mgbanaka ịgbasa mgbanaka iji mee ka ngwa ahụ dị jụụ.Ọ nwere uru nke elu na-agba, elu nkenke, elu ike nzaghachi, wdg, na ike na-aghọta stepless ọsọ iwu, wuru na-elu-nkenke encoder, nwere ike nweta directional ziri ezi nkwụsị na isiike ọpịpị.
4. Turntable
Igwe igwe eji eme ihe n'onwe ya mebere ya nwere ihe ngbanwe zuru oke zuru oke ma na-ajụ oyi site na igwe nju oyi na-ekpo ọkụ mgbe niile.Ọ nwere uru nke ịdị elu dị elu, nkenke dị elu, na nzaghachi dị elu.The worktable na-anabata 5-18mm radial T-oghere, na ikike ibu bụ 2000kg (kesaa nke ọma)
5. Magazin ngwá ọrụ
Magazin ngwá ọrụ na-anabata akwụkwọ akụkọ servo tool BT50 kwụ ọtọ, nke nwere ike ịnabata ngwaọrụ 30.
6. Usoro nzaghachi akaghị emechi nke ọma
X, Y, Z linear axes nwere HEIDENHAIN LC195S zuru oke grating ọchịchị;A na-eji tebụl rotary A na C nwere HEIDENHAIN RCN2310 ihe ntinye ọnụ ahịa ọnụ ahịa zuru oke iji ghọta nzaghachi mechiri emechi zuru oke nke axes nri 5, na-ahụ na igwe ahụ nwere nkenke ziri ezi na njigide dị elu.
7. Igwe oyi na usoro pneumatic
Ejikọtara ya na nnukwu mgbapụta jụrụ oyi na tank mmiri iji nye ntụ oyi zuru oke maka ngwaọrụ na ihe eji arụ ọrụ.A na-eji oghere dị jụụ mee ka ihu isi ihe dị jụụ, nke M koodu ma ọ bụ ogwe njikwa nwere ike ịchịkwa.
Ejiri ya na igwe nju oyi maka oyi na-ekpo ọkụ mgbe niile, iji hụ na spindle eletrik na ntụgharị mbanye ozugbo na-arụ ọrụ nke ọma ma nwee ike ịrụ ọrụ nke ọma ruo ogologo oge.
Usoro pneumatic na-anabata ihe ndị pneumatic maka nzacha, ma ghọta ọrụ nke nhicha na ịfụ oghere taper nke spindle, na-echebe akara ikuku nke eriri spindle, na ịfụ na ihicha onye na-achị grating.
8. Centralized lubrication usoro
Ihe mgbochi mmịfe nke okporo ụzọ ntuziaka na aku nke ịghasa bọọlụ niile bụ mmanụ dị mkpa na-ete mmanụ, a na-enye mmanye ahụ mgbe niile na ọnụọgụ iji hụ na izi ezi na nkwụsi ike nke ịghasa bọọlụ na okporo ụzọ ntuziaka.
9. Usoro mmanu mmanu mmanụ na gas
Eji ngwaọrụ mmanu mmanụ na gas dị na mbata, nke nwere ike ịgbanye mmanụ ọkụ ma mee ka ọ dị jụụ.Ihe mmetụta ahụ nwere ike inye mkpu mkpuchi mmanye na-adịghị mma, nke nwere ike hụ na spindle nwere ike ịrụ ọrụ nke ọma na nnukwu ọsọ ruo ogologo oge.
10. Workpiece nha usoro
Ejiri igwe ahụ nwere nyocha redio Renishaw RMP60, ejiri ya na onye na-anata RMI, ugboro ugboro na-arụ ọrụ bụ 2400 MHz ruo 2483.5 MHz, nha otu ụzọ nkwughachi bụ ihe na-erughị ma ọ bụ nhata 1um (480mm / min ọsọ nha, na-eji a 50mm stylus), na ọdabara na-arụ ọrụ okpomọkụ bụ 5°C ka 55°C.
11. Usoro ihe eji eme ihe
Ejiri igwe na-arụ ọrụ ihe nrụpụta laser Renishaw NC4, nkwughachi nha bụ ± 0.1um, yana okpomọkụ na-arụ ọrụ bụ 5 ° C ruo 50 ° C.
12. Ọrụ nhazi nhazi nkenke ise-axis
Ejiri igwe a nwere Renishaw's AxiSet Check-Up Rotary Axis Line Checker kit, jikọtara ya na sistemu nha workpiece RMP60, na-enyere ndị ọrụ igwe aka ịlele ọnọdụ axes rotary ngwa ngwa ma chọpụta nsogbu kpatara mgbanwe ọnọdụ okpomọkụ na iru mmiri, mgbaka igwe ma ọ bụ iyi akwa.nsogbu, nwere ike gbanwee ngwa ngwa na chọta nlele arụmọrụ, benchmark na nyochaa ka igwe mgbagwoju anya si agbanwe ka oge na-aga.
13. nchekwa igwe
Igwe ahụ na-anabata mkpuchi mkpuchi zuru oke nke na-ezute ụkpụrụ nchekwa iji gbochie ịgbasa oyi na ibe, hụ na ọrụ nchekwa dị, ma nwee ọdịdị mara mma.Ntụziaka X nke igwe ahụ nwere mkpuchi mkpuchi mkpuchi, nke nwere ike ichebe ụgbọ okporo ígwè na nkedo bọọlụ nke ọma.
14. ọnọdụ igwe na-arụ ọrụ
(1) Ike ọkọnọ: 380V± 10% 50HZ± 1HZ atọ na-agbanwe agbanwe ugbu a
(2) Ọnọdụ okpomọkụ: 5℃-40℃
(3) Okpomọkụ kacha mma: 20℃±2℃
(4) iru mmiri dị ala: 20-75%
(5) Nrụgide ikuku ikuku: 6± 1 mmanya
(6) Ikuku isi iyi: 500 L / min
15. Ọrụ mmeghe nke usoro CNC
Siemens 840Dsl.730 CNC nhazi usoro
| Ihe
| Aha
| Okwu
|
| Ọrụ sistemu | Opekempe pulse dakọtara | Linear axis 0.001 mm, rotary axis 0.001° |
| Ọnụego nri kwa nkeji/mgbanwe | ||
| Nri na ụzọ ngwa ngwa | ||
| Nri gafere 0 ~ 120% | ||
| Oke ọsọ Spindle | ||
| Spindle mbelata ọsọ ọsọ mgbe niile | ||
| Spindle nlekota | ||
| Spindle gafere 50 ~ 120% | ||
| Ngosipụta ọsọ spindle | ||
| FRAME | Chọpụta mgbanwe usoro nhazi na igwe bevel | |
| Ngbanwe usoro nha ozugbo / na-apụtaghị ìhè | ||
| Ọrụ anya n'ihu ma ọ bụ ọrụ anya n'ihu | ||
| Nkwụghachi ụgwọ njehie screw screw | ||
| Nkwụghachi mperi Sistemu atụ | ||
| Nkwụghachi mperi mperi anọ | ||
| Nkwụghachi azụ azụ | ||
| Njikwa ngwá ọrụ | ||
| Nhazi ngwaike | Ọnụọgụ anyụike njikwa | X, Y, Z, A, C axe nchikota ise na otu axis isi |
| Njikwa ọnụ ọgụgụ nke axes n'otu oge | X, Y, Z, A, C njikọ axis ise | |
| aha axis | X, Y, Z, A, C, SP | |
| nyochaa | Ngosipụta LCD agba 15 inch, ederede na China/Bekee | |
| Ogwe ọrụ | OP015 ahụigodo CNC zuru oke | |
| interface nkwurịta okwu mmadụ-igwe | Nhazi ọkọlọtọ TCU | |
| Igwe njikwa igwe | SINUMERIK MCP 483C PN akara njikwa, igodo igwe 50 nwere LED, yana PROFINET, interface Ethernet Industrial | |
| Ngalaba na-arụ ọrụ ejiri aka | ||
| Ọkọlọtọ ahụigodo interface | ||
| Ethernet interface | Ejikọtara na NCU (ọrụ ịkparịta ụka n'ụlọ ọrụ mepere emepe) | |
| USB ọdụ ụgbọ mmiri | 3 x 0.5 USB agbakwunyere na TCU | |
| Mmemme PLC | PLC317-3PN/DP | |
| Ọrụ interpolation | Nkwụsịtụ nri | |
| ịcha eri | ||
| Ịcha n'out oge | ||
| Ntinye ahịrị ahịrị nchikota atọ | ||
| Mgbakwunye okirikiri abụọ na-achịkọta aka ike | ||
| Njikọ njikọ Helical | ||
| Ịpị aka/ịkụ aka siri ike | ||
| mmemme | Ịgba ọsọ/ịgbagharị oke | |
| nchịkọta akụkọ mmemme | Soro ọkọlọtọ DIN66025, yana njirimara mmemme asụsụ dị elu | |
| Mmemme zuru oke ma ọ bụ mmụba | ||
| Onye ọrụ agbanwe agbanwe, settable | ||
| Mmemme jumps na alaka | ||
| nnukwu mmemme | ||
| Hazie ntụgharị asụsụ na ntụgharị sistemụ | ||
| Mmemme na igwe eji arụ ọrụ n'otu oge | ||
| Ntuziaka mmemme ịlaghachi na ebe ntụaka | ||
| Mmemme contour na mkpọ okirikiri mmemme | ||
| Mirroring na scaling | ||
| nhọrọ ụgbọ elu | ||
| Sistemụ nhazi nke workpiece | ||
| Ịkụ ala na-egwe ọka mkpọ okirikiri | ||
| efu efu | ||
| igbochi search | ||
| Nchọ nọmba mmemme | ||
| Ndezi ndabere | ||
| nchedo mmemme | ||
| Họrọ mmemme site na ndekọ | ||
| Arthmetic na trigonometric ọrụ | ||
| Ntụnyere na ezi uche arụmọrụ | ||
| Ngwungwu ngwanrọ igwe axis ise | Mgbanwe axis ise;ụgwọ ọrụ axis ise;ọrụ ntụgharị gburugburu ebe ọrụ (RTCP) | |
| Ọrụ nchekwa nchekwa | Oke mpaghara igwe nwere ike ime mmemme | |
| Ọrụ ule mmemme | ||
| nkwụsị mberede | ||
| nlekota oke software | ||
| Nleba anya ihe nleba anya | ||
| Nchọpụta nkukọ contour | ||
| Nlebanya kwụ ọtọ | ||
| nlekota ebe | ||
| nlekota ngwa ngwa | ||
| Nhazi mmachi mpaghara | ||
| oke torque | ||
| Ọrụ nchekwa sekit nleba anya elekere, ekpo oke ọkụ, batrị, voltaji, ebe nchekwa, mgba ọkụ oke, nlekota fan | ||
| Usoro ọrụ | Akpaaka | |
| JOG (akwụkwọ ntuziaka). | ||
| Ọrụ aka wheel | ||
| Ntinye data ntuziaka MDA | ||
| Nyocha NC na PLC nwere ihe ngosi ederede, nchekwa ihuenyo | ||
| ọrụ na ngosi | Ngosipụta ọrụ nyocha onwe onye | Gụnyere ọnọdụ REF, ọnọdụ agbakwunyere (x1, x10, x100) |
| Ngosipụta ọnọdụ dị ugbu a | ||
| Ngosipụta eserese | ||
| ngosi mmemme | ||
| ngosi njehie mmemme | ||
| Ngosipụta njehie ọrụ | ||
| Ngosipụta ọsọ igbupu n'ezie | ||
| Ngosipụta menu nke Chinese na Bekee | ||
| Ngosipụta ozi mkpu | ||
| Otutu tent nke M-koodu ntụziaka tent | ||
| Kwado mbufe data ụgbọ ala PROFINET | ||
| nkwukọrịta data | USB ọdụ ụgbọ mmiri | A na-akwado data NC, data PLC na mmemme na diski U maka ntinye na data mmepụta |
| Nyefe data Ethernet | Site na interface Ethernet |
Isi oke
| Ihe | Nkọwapụta | Nkeji | |||
| oche ọrụ
| arụ ọrụ oche size | φ1000×800 | mm | ||
| ikike kacha ibu | 2000 | kg | |||
| T-oghere nha | 5×18 | 个 ×mm | |||
| nhazi oke
| Akụkụ X | 1150 | mm | ||
| Y axis | 1300 | mm | |||
| Z axis | 900 | mm | |||
| A-axis | -150 ~ + 130 | ° | |||
| C axis | 360 | ° | |||
| Anya site na njedebe spindle ihu ruo na tebụl ọrụ | Oke | 1080 | mm | ||
| Min | 180 | mm | |||
| Spindle
| oghere cone | BT50 | |||
| Enyere ọsọ ọsọ | 1500 | r/min | |||
| kacha ọsọ | 10000 | ||||
| Mmepụta torque S1/S6 | 191/236 | Nm | |||
| Spindle moto ike S1/S6 | 30/37 | kW | |||
| Axis
| gaa ngwa ngwa | Akụkụ X | 25 | m/min | |
| Y axis | 25 | ||||
| Z axis | 25 | ||||
| Ọsọ kacha agbanwuru | A-axis | 15 | rpm | ||
| C axis | 30 | rpm | |||
| X/Y/Z axis moto ike | 3.1/4.4/2 | kW | |||
| A/C axis moto ike | 6.3 * 2 / 9.4 | kW | |||
| A-axis | torque kwadoro | 4000×2 | Nm | ||
| C axis | torque kwadoro | 3000 | Nm | ||
| kacha ndepụta ọnụego | X/Y/Z | 25 | m/min | ||
| A/C | 15/30 | rpm | |||
| Magazin ngwaọrụ
| Ụdị akwụkwọ akụkọ ngwá ọrụ | kehoraizin | |||
| usoro nhọrọ ngwá ọrụ | Nhọrọ ngwaọrụ kacha nso ụzọ abụọ | ||||
| Ikike magazin ngwá ọrụ | 30 | T | |||
| Ogologo ngwá ọrụ kachasị | 400 | mm | |||
| Ibu ngwá ọrụ kacha | 20 | kg | |||
| Dayameta isi kacha elu | juputara na mma | φ125 | mm | ||
| N'akụkụ ihe efu ngwá ọrụ | 180 | mm | |||
| ọnọdụ nkenke | Ụkpụrụ isi | GB/T20957.4 (ISO10791-4) | |||
| X-axis/Y-axis/Z-axis | 0.008/0.008/0.008 | mm | |||
| B axis / C axis | 8 ″/8″ | ||||
| kwugharịa ọnọdụ nkenke | X-axis/Y-axis/Z-axis | 0.006/0.006/0.006 | mm | ||
| B axis / C axis | 6″/6″ | ||||
| Ibu igwe | 33000 | kg | |||
| ngụkọta ike eletriki | 80 | KVA | |||
| nha ndepụta igwe | 7420×4770×4800 | mm | |||
Ndepụta nhazi
Ọkọlọtọ
|
| 1. Isi ihe (gụnyere isi, kọlụm, beam, efere slide, igbe spindle) |
| 2. X, Y, Z usoro nri axis atọ | |
| 3. Crad ụdị turntable AC1000 | |
| 4. Igwe ọkụ eletrik | |
| 5. Eletriki akara usoro (gụnyere eletriki kabinet, ike modul, servo modul, PLC, ọrụ panel, ngosi, aka-jide unit, electric cabinet air conditioner, wdg) | |
| 6. Usoro hydraulic | |
| 7. Usoro pneumatic | |
| 8. Centralized lubrication usoro | |
| 9. Igwe nju oyi | |
| 10. Onye na-ebu ihe mgbawa, tank mmiri, onye na-anakọta mgbawa | |
| 11. Grating na-achị | |
| 12. mkpuchi mkpuchi ụgbọ oloko | |
| 13. igwe n'ozuzu mkpuchi mkpuchi | |
| 14. Workpiece nha usoro | |
| 15. Ngwá ọrụ ntọala ngwá ọrụ | |
| 16. Ọrụ nhazi nhazi nkenke ise-axis | |
|
| 1. 1 akwụkwọ nkwado 2. Nkwakọ ngwaahịa 1 oyiri 3. 1 set nke igwe ntuziaka (electronic version) 4. igwe ndabere data 1 set (U disk) 5.840D mkpu nyocha nchọpụta akwụkwọ ntuziaka 1 set (ụdị eletrọnịkị)/828D nchọpụta nchọpụta 1 oyiri (ụdị eletrọnịkị) 6.840D ntuziaka ọrụ igwe nri 1 oyiri (ụdị eletrọnịkị)/828D ntuziaka ọrụ 1 oyiri (ụdị eletrọnịkị) Akwụkwọ ntuziaka mmemme 840D 1 akụkụ bụ isi (ụdị eletrọnịkị) / ntuziaka mmemme 828D 1 (ụdị eletrọnị) |
| Ihe | Ụdị |
| X/Y/Z axis moto na ụgbọala | Siemens, Germany |
| yinye ike | German igus |
| ịghasa ibu | Japan NSK/NACHI |
| Ntuziaka Linear | Schneeberg, Germany |
| Magazin ngwaọrụ | Okada |
| onye nbelata | STOBER, Germany |
| mmanu mmanu nke etiti | Japan |
| Ịghasa bọọlụ | SHUTON, Spain |
| Ngwa nke pneumatic | Japan SMC |
| Igwe ọkụ kabinet ikuku | China |
| mmiri nju oyi | China |
| onye na-achị grating | HEIDENHAIN, Germany |
| Sistemụ nlele nke workpiece | Renishaw, UK |
| Usoro nha ngwaọrụ | Renishaw, UK |
| Patrs na igwe | Nkọwapụta | Ọnụọgụ |
| Igwe matraasi ígwè |
| 8 setịpụ |
| Arịlịka bolts |
| 8 setịpụ |
| mgbanaka | M30 | 2 iberibe |
| mgbanaka | M36 | 2 iberibe |
| supenders |
| 1 set |
| Allen igodo | 10 | 1 |
| Allen igodo | 12 | 1 |
| Allen igodo | 14 | 1 |
| Allen igodo | 19 | 1 |
| Z-axis ugwu |
| 1 |
| Mgbago axis X |
| 1 |
| Y-axis idozi |
| 1 |
Daalụ maka Ntị gị!
